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Design and Simulation Services

OUR SERVICES
Design and Simulation Services
Our Design and Simulation Services are designed to accelerate the innovation journey of clients operating in Materials, Structures, Automotive, Aerospace, and Defense industries. From concept to production, we integrate CAD/CAE-based design, multiphysics simulations, prototyping, and transition-to-manufacturing processes, delivering in-depth analyses for material selection, process optimization, and safe production. With a strong focus on design and product validation, our solutions reduce risks, optimize costs, and enable reliable performance prediction of the final product. Achieve fast and dependable results through customized roadmaps tailored to your needs.

Iron and Steel

Process and design optimization tailored for integrated plants; process simulations for primary and secondary steel production methods; microstructural and mechanical performance analyses of cast irons.

Non-Ferrous Metals

Material selection, process optimization, and thermomechanical simulations for aluminum and copper alloys.

Casting

Flow, heat transfer, and stress analyses for sand casting, centrifugal casting, continuous casting, low-pressure and high-pressure die casting processes; optimization of cooling and solidification processes.

Plastic Deformation–Based Manufacturing

Process simulations for rolling, forging, extrusion, and sheet metal forming; die optimization and process control.

Heat Treatments

Thermal analyses, thermal stresses, and microstructural transformations for annealing, carburizing, hardening, and related processes.

Joining Methods

Design of mechanical joints and welded assemblies, including joint design and performance simulations.

Design Validation

Design validation with CAD/CAE, tolerance analyses, and manufacturability assessments.

Structural Analyses

Stress/result analyses via FEA, limit-based safety factors, vibration and damping studies.

Manufacturing and Production Simulations

Process simulations for forging, extrusion, and rolling (thermal, flow, deformation); production line flow and efficiency improvements.

Product Validation

Virtual prototyping for test plans, prototype performance predictions, and validation reports.

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